In the world of welding equipment, Everlast has carved out a significant niche by offering feature-rich machines at a price point that challenges the established industrial giants. For welders seeking advanced capabilities like high-frequency starts, AC/DC output, and pulse welding without the premium cost, Everlast TIG welders represent a compelling value proposition.
Their product line, from the versatile PowerTIG series to the compact iTIG models, provides serious options for everyone from the ambitious DIYer to the cost-conscious professional shop, making high-performance TIG welding more accessible than ever before.
However, with a broad and often updated product range, choosing the right Everlast welder can be a complex decision. The “best” model hinges on your specific needs: a home hobbyist building a motorcycle frame will have different requirements than a small fabrication shop tackling daily aluminum jobs.
Key factors to consider include amperage output, duty cycle, whether you need AC capability for aluminum, and the level of digital control you desire. Everlast machines often pack in features typically found on more expensive brands, but understanding the real-world performance and reliability of each series is crucial for making a smart investment.
To help you navigate their offerings, we’ve conducted a thorough analysis of their most popular and highly-rated models. This guide provides a detailed look at the best 5 Everlast TIG welders on the market. We’ve compared their performance, feature sets, and overall value to give you a clear, unbiased breakdown. Our goal is to help you cut through the marketing and identify which Everlast power source—be it a multi-process workhorse or a dedicated TIG machine—delivers the perfect balance of power, precision, and price for your workshop.
Our Top 5 Everlast Tig Welder Recommendations at a Glance
Top 5 Everlast Tig Welder Detailed Reviews
1. Everlast PowerTIG 255EXT Digital AC/DC TIG Stick Pulse Inverter Welder 110v/220v Dual Voltage
Rating: 8.8/10
The Everlast PowerTIG 255EXT Digital AC/DC TIG Stick Pulse Inverter Welder is a powerful and versatile tool for any serious welder. This new 2024 model brings advanced features to your workshop, allowing for precise control over your welds. It handles both AC and DC TIG welding, plus stick welding, making it a true all-around performer.
What We Like:
- It’s a brand new 2024 model with a smart digital brain for better performance and less trouble.
- It can weld with very little power, starting at just 3 amps for DC and 5 amps for AC.
- The pulse feature is really good, up to 500Hz for DC and 250Hz for AC, which helps you make perfect welds.
- You can choose how you want to weld with 2T/4T modes or use a foot pedal.
- It has a special torch control for fine-tuning the power right from your hand.
- It can even weld with 6010 and cellulose electrodes, which are tough to work with.
- You get four different AC wave shapes to choose from, like Sine and Square waves, to get the best results.
- The 10Hz pulse mode helps you get deeper into the metal and stops it from warping too much.
- Safety is a big deal with the VRD function that reduces shock risk when stick welding.
- You can also adjust arc force, hot start time, and intensity for even better stick welding.
- It works with both 110v and 220v power, so you can use it almost anywhere.
What Could Be Improved:
- While it offers many advanced features, some users might find the sheer number of settings a bit overwhelming at first.
- The price point might be higher than basic entry-level welders.
This welder offers a lot of control and capability for a wide range of welding projects. It’s a solid investment for hobbyists and professionals looking for precision and power.
2. Everlast PowerTIG 210EXT 210Amp Ac Dc Tig Stick Advance Pulse Welder 110/220 Volt Inverter-Based IGBT Technology
Rating: 9.2/10
The Everlast PowerTIG 210EXT is a powerful and versatile welder that can handle a wide range of welding tasks. It works with both AC and DC power, and its advanced pulse feature helps you weld thin materials without warping them. This welder is also portable and lightweight, making it easy to take to different job sites. Its tough exterior and protective visor keep it safe from damage.
What We Like:
- It has standard and advanced pulse features for AC and DC welding.
- The advanced pulse for AC is great for thin metal.
- It’s portable and lightweight, with a rugged design.
- The flip-down visor protects the control panel.
- Microprocessor control offers precise welding settings.
- You can choose from three AC wave forms: Triangular, Advanced Square, and Soft Square.
- It has programmable memory for up to 9 different welding programs.
- You can use HF start or Lift Arc for starting the weld.
- It offers programmable Stick welding functions like hot start and arc force.
- It comes with a 5-year warranty.
What Could Be Improved:
- The optional finger amp control torch is an extra purchase.
- While portable, it’s still a piece of equipment that requires careful handling.
The Everlast PowerTIG 210EXT is a fantastic choice for hobbyists and professionals alike. Its advanced features and user-friendly design make it a top-performing welder.
3. New Everlast PowerTIG 200DV 110/220 Dual Voltage 200amp Pulse ACDC Welder
Rating: 8.8/10
The New Everlast PowerTIG 200DV is a powerful and versatile welder that can handle a lot of different welding jobs. It’s great for both beginners and experienced welders. This welder uses reliable IGBTs, which means it works smoothly and consistently. It can run on both 110V and 220V power, so you can use it almost anywhere. It even starts welding with very little power, making it easy to get started.
What We Like:
- The 120V/240V dual voltage makes it super flexible for different power sources.
- It starts welding at a low amperage (as low as 5 Amps for DC TIG and 20 Amps for AC TIG), which is awesome for easy arc starts.
- The Lift Start function is handy when you don’t want to use high frequency to start the arc.
- You can control the gas flow before and after welding, and the Arc Force control (DIG) helps reduce spatter and improve your welds.
- The reliable IGBTs ensure stable performance for smooth and consistent welding.
What Could Be Improved:
- While it offers a lot of features, some users might find the initial setup or fine-tuning of the pulse and AC settings a bit complex if they are brand new to advanced TIG welding.
- The user manual, while informative, could be more visually guided for absolute beginners.
This Everlast PowerTIG 200DV is a solid choice for anyone looking for a reliable and adaptable ACDC welder. It provides excellent control and performance for a wide range of projects.
4. YESWELDER 200A AC/DC Aluminum Tig Welder with Pulse Large LED Display
Rating: 9.2/10
The YESWELDER 200A AC/DC Aluminum Tig Welder is a powerful and versatile tool for any welding project. This machine handles a wide range of metals, including aluminum, steel, and stainless steel, with impressive precision. Its user-friendly design makes it suitable for both beginners and experienced welders.
What We Like:
- The large LED display makes it easy to see all your welding settings.
- It’s incredibly easy to start and use, with features like Hot Start for smooth ignition.
- The auto-memory function saves your settings, so you don’t have to set them up again.
- It’s lightweight at just 16.47 lbs, making it simple to move around.
- You get six welding functions in one machine: STICK, AC TIG, DC TIG, AC Pulse TIG, DC Pulse TIG, and Spot Welding.
- The AC/DC pulsed TIG welding is great for different metals, especially aluminum.
- It’s optimized for easier and cleaner aluminum welding.
- The foot pedal interface gives you more control over the welding current.
- It delivers up to 200 amps for strong welding power.
- High-Frequency (HF) non-touch starting is reliable.
What Could Be Improved:
- While it handles aluminum up to 4/25″ thick, thicker aluminum might require more passes or a different machine.
- The manual could be more detailed for advanced users exploring all the settings.
This YESWELDER TIG welder offers fantastic flexibility and power in a compact package. It’s a solid choice for anyone needing a reliable and multi-functional welding machine.
5. PowerTIG 250EX AC/DC Pulse TIG Stick Welder
Rating: 8.5/10
The new 2024 PowerTIG 250EX AC/DC Pulse TIG Stick Welder is a powerful and versatile machine for any serious welder. It uses IGBT power modules for better reliability and performance, making your welding projects smoother and more efficient. This welder can handle both AC and DC TIG welding with a very low 5 amp start, perfect for delicate work. It also includes a water-cooled TIG torch for extended use and features that help you get the best weld every time.
What We Like:
- Low 5 amp start for precise TIG welding in AC and DC modes.
- Includes a 12 ft. water-cooled TIG torch with convenient controls.
- Pre-flow and post-flow features protect your welds with shielding gas.
- Improved HF start circuit means less trouble and more welding.
- Lift Start option is great when you don’t need HF.
- Wide AC cleaning range offers excellent control for aluminum welding.
- Easy-to-understand color-coded controls make operation simple.
- Arc force control on stick welding reduces spatter and improves arc stability.
- Pulse function up to 500 Hz in both AC and DC modes gives you great control.
- IGBT power modules boost reliability and performance.
What Could Be Improved:
- Requires 220v power, which might not be available everywhere.
- It’s a professional-grade welder, so the price point might be higher for hobbyists.
This PowerTIG 250EX is a top-notch welder that offers incredible control and performance. It’s a solid investment for anyone looking to elevate their welding skills.
Your Guide to Choosing the Right Everlast TIG Welder
TIG welding is a fantastic skill. It creates strong, clean welds. Everlast makes good TIG welders. This guide will help you pick the best one for your needs.
Key Features to Look For
When you shop for an Everlast TIG welder, several features are important.
Power and Amperage
- Amperage Range: This tells you how much power the welder has. More amperage means you can weld thicker metal. For most hobbyists, 150-200 amps is enough. If you weld thick steel or aluminum often, look for 250 amps or more.
- Duty Cycle: This is how long the welder can work at a certain amperage. A 60% duty cycle at 150 amps means it can weld for 6 minutes out of every 10. Higher duty cycles are better for long welding jobs.
AC/DC Capability
- AC Output: This is needed for welding aluminum. Aluminum has a tough oxide layer that AC power helps break through.
- DC Output: This is for welding steel, stainless steel, and other metals. Most Everlast TIG welders offer both.
Advanced Controls
- Pulse Function: This feature makes the weld bead stronger and cleaner. It’s like a rapid on-off switch for the welding current. This helps control heat.
- High-Frequency Start: This lets you start the arc without touching the metal. It’s easier and makes the tungsten last longer.
- Foot Pedal Control: This gives you fine control over the amperage while you weld. You can adjust the heat with your foot.
Important Materials and What They Mean
The materials used in a welder affect its durability and performance.
- Aluminum Construction: Some welders use aluminum for their casing. Aluminum is light and resists rust.
- Copper Transformer/Inverter: High-quality welders use copper. Copper is a good conductor of electricity. This means the welder works efficiently.
Factors That Improve or Reduce Quality
Several things make an Everlast TIG welder better or not as good.
Improving Quality
- Digital Controls: These offer precise adjustments. You can set things exactly how you want them.
- Cooling Systems: Good fans and heat sinks keep the welder from overheating. This helps it last longer.
- Brand Reputation: Everlast has a good name for making reliable welding equipment.
Reducing Quality
- Cheap Components: Some welders use lower-quality parts. These might break sooner.
- Overheating: If a welder gets too hot, it can damage its internal parts.
User Experience and Use Cases
How a welder feels to use and what you can do with it are very important.
Ease of Use
- Simple Interface: A welder that is easy to set up and adjust is great for beginners. Clear buttons and a good display help.
- Portability: If you need to move your welder around, its size and weight matter. Some Everlast models are quite portable.
Common Use Cases
- Hobbyist Projects: Building custom bike frames, making metal art, or fixing car parts.
- Professional Work: Light fabrication, repair shops, and custom metalworking.
- Welding Different Metals: You can weld steel, stainless steel, aluminum, and more with the right Everlast TIG welder.
Frequently Asked Questions about Everlast TIG Welders
Q: What is TIG welding?
A: TIG welding (Tungsten Inert Gas) is a welding process that uses a non-consumable tungsten electrode to create the weld. It uses a shielding gas to protect the weld pool. It makes very clean and strong welds.
Q: What is the difference between AC and DC TIG welding?
A: AC (Alternating Current) is best for aluminum. DC (Direct Current) is best for steel and stainless steel. Some welders can do both.
Q: Do I need a TIG welder with AC capability?
A: If you plan to weld aluminum, yes. If you only plan to weld steel, you can use a DC-only welder.
Q: What is a duty cycle?
A: Duty cycle is how long a welder can run at a certain power level. For example, 60% at 150 amps means it can weld for 6 minutes in a 10-minute period.
Q: Is a high-frequency start important?
A: Yes, it makes starting the arc easier. You don’t have to touch the metal, which helps the tungsten last longer.
Q: Can I weld thick metal with a smaller Everlast TIG welder?
A: You can weld thinner metal well. For very thick metal, you need more amperage. Check the welder’s amperage range.
Q: What kind of gas do I need for TIG welding?
A: For most TIG welding, you will need Argon gas. Some jobs might use a mix of gases.
Q: How do I maintain my Everlast TIG welder?
A: Keep it clean and dry. Make sure the cooling fan is not blocked. Follow the manufacturer’s instructions for regular checks.
Q: Are Everlast TIG welders good for beginners?
A: Many Everlast models are user-friendly. Look for models with simple controls and good instruction manuals.
Q: Where can I buy an Everlast TIG welder?
A: You can buy them directly from the Everlast website or from authorized dealers and online retailers like Amazon.
In conclusion, every product has unique features and benefits. We hope this review helps you decide if it meets your needs. An informed choice ensures the best experience.
If you have any questions or feedback, please share them in the comments. Your input helps everyone. Thank you for reading.
I’m Darrell Julian, the founder, lead writer, and hands-on welding enthusiast behind ArcWeldingPro.com. With more than 15 years of real-world welding experience, I created this platform to share what I’ve learned in the field, in the shop, and in the heat of the arc.
