Top 5 Battery Stick Welders: Your Buying Guide

Rating: 9.4/10

The TLL Battery-Powered Stick/Flux Core Welder (ZW-160) is a game-changer for anyone who needs to weld in places without easy access to power. This portable welder lets you work anywhere, from high-up spots to outdoor adventures. It’s compact and light, making it super easy to carry around. You can weld for a good amount of time with the included batteries, and you can even extend your welding time by connecting an external DC power source. This welder is designed to make your welding experience smoother and more effective, no matter your skill level.

What We Like:

• Weld Anywhere: It’s battery-powered, so you can take it anywhere without needing an electrical outlet. It’s great for jobs in elevated areas or outdoors.
• Versatile Welding: It can do both Stick and Flux Core welding, giving you options for different projects. You’ll get a professional welding effect with its stable output.
• Smooth Welding: Features like Hot Start, Arc Force, and Anti-Stick help make your welds smooth, with deep penetration and a stable arc. It works well with many common welding rods.
• Clear Digital Display: The intelligent LED display shows you important information like current and welding mode clearly. It also has safety features like overheat, overcurrent, and overload protection.
• Lightweight and Portable: Weighing only 8.38 lbs, this welder is easy to carry. It also has a good heat dissipation system to keep it cool during long welding sessions.
• Battery Compatibility: The batteries are compatible with Makita interface 20V tools, which is a nice bonus for using your batteries with other tools.

What Could Be Improved:

• Flux Core Gun Not Included: You’ll need to buy a separate Flux Core Weld Spool Gun if you want to do flux core welding.
• External Power Range: While it supports external DC power, the voltage range (36-84V) might limit some power source options.

This welder is a fantastic choice for hobbyists, DIYers, and anyone needing a portable and versatile welding solution. Its ease of use and reliable performance make it a valuable tool for various welding tasks.

Rating: 8.9/10

The TLL Cordless Welder (ZW-160) is a game-changer for anyone who needs to weld on the go. This battery-powered machine lets you work anywhere, even without a power outlet. It’s compact and light, so you can take it up high or out in the field. This welder is a fantastic backup tool for any job.

What We Like:

• You can weld anywhere, thanks to the battery power.
• It comes with four batteries, so you can weld for a long time.
• It offers a professional welding effect with stable current.
• It’s a 2-in-1 welder, supporting both Stick and Flux Core welding.
• The digital LED display makes it easy to see all your welding information.
• It has helpful features like Hot Start, Arc Force, and Anti-Stick.
• The welder is lightweight and easy to carry, weighing only 8.38 lbs.
• It has good heat dissipation to keep it cool during long welds.
• The batteries are compatible with Makita interface 20V tools, making them more useful.

What Could Be Improved:

• Flux Core welding requires buying an extra spool gun.
• The product description mentions compatibility with Makita interface 20V tools but states it’s not compatible with Makita tools, which could be confusing.

This TLL Cordless Welder offers amazing freedom and capability. It’s a smart choice for hobbyists, DIYers, and anyone needing a portable welding solution.

Rating: 9.2/10

The JUSFIT Cordless Welding Machine is a portable MMA stick welder that offers great freedom for various jobs. It uses powerful lithium batteries and can also be plugged in. This welder is designed for people who need to weld in different places, like construction sites or outdoors. It’s built to be reliable for both professionals and DIY enthusiasts.

What We Like:

• You can weld anywhere thanks to its cordless design and long-lasting batteries.
• The LED display makes it easy to see and adjust welding settings, even in bright light.
• It has helpful features like Hot Start and Anti-Stick to make welding smoother and create better welds.
• The welder is lightweight and has good cooling, so you can use it for a long time without it getting too hot.
• It comes with everything you need to get started, including batteries and a charger.

What Could Be Improved:

• The flux core welding gun is not included and needs to be bought separately.

This JUSFIT welder is a solid choice for anyone needing a portable and powerful welding solution. It offers convenience and good performance for many different welding projects.

Rating: 9.3/10

Unleash your welding potential with the Cordless Welding Machine, a powerful and portable MMA 160A welder that frees you from power cords. This upgraded battery-powered machine brings unmatched flexibility and freedom to your projects, whether you’re working up high or out in the field.

What We Like:

• Dual Battery Power: Enjoy extended welding time with two high-capacity 8000mAh Li-Ion batteries, plus two extra batteries included for even longer, uninterrupted use. You can also connect to a compatible battery bank for even more power.
• Revolutionary Portability: Weld anywhere without needing an outlet. This compact and lightweight welder lets you tackle jobs in elevated areas or outdoors with ease.
• Intelligent LED Display: The clear LED screen shows your welding settings, and you can easily adjust the current for precise control. Built-in safety features like overheat and overload protection keep you and the machine safe.
• Smooth, Clean Welds: Advanced IGBT inverter technology and an intelligent voltage regulator create stable arcs and deep penetration, resulting in professional-looking welds with less splatter.
• Versatile for Many Metals: This welder works with electrode sizes 3/32”, 1/8”, and 5/32”, making it great for carbon steel and other metals. Hot start and anti-stick features improve welding efficiency and reduce damage.

What Could Be Improved:

• Runtime on a single battery set might be limited for very long projects, requiring battery swaps or connection to a power bank.
• The 110V input might limit its use with certain power sources or in regions with different voltage standards.

This cordless welder is a fantastic choice for anyone needing freedom and power on the go. It offers impressive performance and portability for a wide range of metalworking tasks.

Rating: 9.2/10

Looking for a welding machine that’s tough, smart, and easy to handle? This Portable Handheld Welding Machine might be just the ticket. It uses cool IGBT inverter tech to make your welds look pro-level, even if you’re just starting out. Plus, it’s super light and doesn’t take up much space, so you can take it anywhere.

What We Like:

• Professional-Grade Welding Precision: The IGBT inverter technology gives you steady, smooth welds. It feels like you have a welding expert helping you out.
• Smart Power Control: You can easily adjust the power from 20A to 120A with simple knobs. This means it works for thin metal and thick metal projects.
• Your New Workshop Sidekick: It only weighs 3.8 lbs, making it lighter than many toolboxes. It’s small enough to fit anywhere and great for on-the-go jobs.
• Foolproof Operation for All Skill Levels: The “hot arc start” feature makes it easy for beginners to get started. It also has anti-stick, so you don’t get frustrated.
• Built Like a Trusted Work Partner: It has a strong cooling system and overheat protection to keep it running for a long time. The parts are built to last, making it a reliable tool.

What Could Be Improved:

• The description doesn’t mention if it comes with a welding mask or gloves, which are essential safety gear.
• While it’s great for 3/32″-1/8″ rods, it doesn’t say if it can handle larger rod sizes.

This welder is a fantastic choice for anyone who needs a portable and user-friendly welding solution. It’s a great gift for dads or anyone who enjoys DIY projects.