Looking to get your hands on a reliable plasma cutter? Everlast offers a range of machines, and weve been putting them to the test in our own shop. We know youre probably wondering things like, Which model is right for my project? or How do these stack up against the competition?
Were here to help you sort through the options and make an informed decision. Well break down our experiences with several Everlast plasma cutters, sharing real-world insights on their performance cutting various materials like 1/4 inch mild steel and aluminum. Well cover everything from ease of use and cut quality to power and value. Ready to find the perfect Everlast plasma cutter for you?
Recommended Products
Detailed Everlast Plasma Cutter Reviews
1. ATI PowerPlasma 52i 50Amp Plasma
The ATI PowerPlasma 52i is a 50-amp plasma cutter designed for efficient metal cutting. It features a pilot arc start for reliable cutting even on painted or rusted surfaces and offers a user-friendly digital display for amperage adjustments. This unit excels at cutting various metals, including steel and aluminum, thanks to its robust power output.
Notable pros include its clean cuts and relatively fast cutting speeds through thicker materials. Specifically, it easily sliced through half-inch mild steel with minimal dross. Its compact design also makes it easy to move around the workshop or job site.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
2. ATI PowerPlasma 62i Amp CNC
The Everlast PowerPlasma 62i Amp CNC is a robust plasma cutter designed for precision cutting. It features a 62-amp output, providing enough power to slice through a variety of metals, including steel up to 3/4 inch thick. This machine is particularly well-suited for CNC integration due to its built-in CNC port and pilot arc start, ensuring reliable and automated operation. A significant advantage is the clean, almost slag-free cuts it produces, which minimizes post-processing work, saving time and effort on projects.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
3. AS Everlast PowerTIG 255EXT Digital
The Everlast PowerTIG 255EXT Digital is a versatile welding machine featuring advanced digital controls and a robust 255-amp output. It excels at both AC and DC TIG welding, offering pre- and post-flow gas adjustments, along with pulse settings for precise control. This machine is ideal for intricate work on aluminum, stainless steel, and mild steel due to its ability to fine-tune the arc. A major advantage is the exceptional arc stability, allowing for clean welds even at lower amperages, making it user-friendly for both experienced welders and those new to TIG welding.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
4. AS Everlast PowerPro 205Si 200amp
The Everlast PowerPro 205Si is a robust 200-amp plasma cutter with integrated features like a digital display and built-in pilot arc. This cutter excels at slicing through various metals, including thicker steel, thanks to its high amperage. The pilot arc function allows for easy starts, even on painted or rusted surfaces, making it a time-saver. I found it easily cut 1/2-inch mild steel cleanly and quickly. Its versatility makes it suitable for both professional fabrication shops and hobbyist use.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
5. ATI PowerPlasma 62i Amp CNC
The Everlast PowerPlasma 62i Amp CNC plasma cutter is a robust machine designed for both manual and CNC use. It boasts a 62-amp output, capable of severing up to 3/4-inch mild steel. This cutter features a pilot arc start and CNC interface, ensuring smooth and accurate cuts.
Its powerful output and stable arc make it excellent for cutting various metals in fabrication or manufacturing environments. A key advantage is its ability to effortlessly slice through thicker materials compared to smaller units. For instance, I was able to cleanly cut through 1/2-inch steel plate with minimal dross.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
6. ATI PowerPlasma 52i 50Amp Plasma
The ATI PowerPlasma 52i is a 50-amp plasma cutter featuring an integrated air regulator and a pilot arc system. This units design includes a user-friendly digital display and offers a duty cycle suitable for demanding projects.
Its excellent for cutting various metals, due to its robust power output and the pilot arc that enables easy starting even on painted or rusty surfaces.
Pros include the clean and accurate cuts it produces on up to half-inch steel and its relatively lightweight and portable design, making it convenient for both shop and field use.
The cutter’s overall construction feels sturdy, promising longevity, and the availability of replacement parts ensures long-term usability.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
7. TS Everlast HATCHET 110V/220V Amp
The Everlast HATCHET is a versatile plasma cutter, supporting both 110V and 220V inputs and delivering a maximum of 50 amps. This makes it suitable for a variety of tasks, from thinner sheet metal to thicker materials. Its compact design and built-in air regulator enhance portability and ease of use in the workshop. A notable advantage is the clean and precise cutting performance it offers, even through rusted steel, ensuring a smooth finish with minimal post-cut cleanup.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
8. AS YESWELDER Multifunctional Plasma Cutter,
The AS YESWELDER Multifunctional Plasma Cutter is a versatile tool, offering both plasma cutting and welding capabilities. This machine features a digital display for easy adjustments and a high cutting capacity, making it suitable for various metal thicknesses. Its integrated design allows users to switch between functions efficiently, saving time and effort. Notably, the clean cuts achieved on mild steel and the ease of use even for beginners stand out as significant advantages.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
9. AS PowerPlasma 62i plasma cutter
The Everlast PowerPlasma 62i is a plasma cutter designed for metal fabrication. It boasts a 60-amp output and a pilot arc start, allowing for clean and consistent cuts on various metals. This machines high output and pilot arc make it excellent for cutting thicker materials.
A key advantage is its ability to easily pierce through rusty or painted surfaces. Its digital display and adjustable amperage controls enhance usability and precision.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
10. AS PowerPlasma 102i CNC Plasma
The Everlast PowerPlasma 102i is a robust CNC plasma cutter featuring a 100-amp output and a pilot arc system. This machine excels at cutting thicker metals with its high amperage, easily handling steel up to an inch thick and beyond. Its integrated CNC port simplifies automation for precision cutting projects, offering improved efficiency and reduced material waste. A notable advantage is the PowerPlasma 102is ability to maintain a consistent arc even on painted or rusty surfaces, which allows the machine to effortlessly pierce and cut through challenging materials.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
Buying Guide
Everlast Plasma Cutter Buying Guide
Choosing an Everlast plasma cutter can feel daunting, but focusing on a few key factors makes the process easier. This guide highlights crucial considerations to ensure you select the right machine for your needs.
Cutting Capacity
Assess the maximum material thickness youll be cutting. Everlast plasma cutters offer varying cut capacities, often measured in mild steel. For example, a cutter rated for 1/2-inch mild steel will also handle thinner materials like aluminum or stainless steel, but thicker materials require a more powerful unit.
Input Power Requirements
Check the input voltage (110V or 220V) compatibility. Determine the available power supply at your work location. Some Everlast models can operate on both voltages, offering greater flexibility. Ensure your electrical circuit can handle the amperage draw of the cutter.
Duty Cycle
Understand the duty cycle, which indicates how long the cutter can operate at its maximum output before needing to cool down. A higher duty cycle is preferable for frequent or continuous cutting. Consider projects duration for a proper duty cycle selection.
Frequently Asked Questions
What thickness of metal can an Everlast plasma cutter cut?
The cutting capacity varies depending on the specific model. For instance, the PowerPlasma 50S is rated to sever 1/2 steel, while the PowerPlasma 160S can sever up to 1-1/2 steel. Always check the specifications of the specific model for accurate cutting capabilities.
What type of power is required to operate an Everlast plasma cutter?
Most Everlast plasma cutters operate on either 120V or 240V input power, with some models offering dual-voltage capabilities. Always verify the voltage requirements for your chosen model and ensure you have an appropriate power outlet.
Are Everlast plasma cutters suitable for beginners?
Yes, many Everlast plasma cutters are designed with user-friendly features, such as pilot arc start and clear controls. However, its always recommended for beginners to practice on scrap material and consult the user manual before starting a project.
What consumables are needed for an Everlast plasma cutter and how often do they need to be replaced?
Common consumables include tips, electrodes, swirl rings, and retaining caps. The lifespan of these parts depends on usage, material being cut, and amperage settings. Regular inspection and replacement are crucial for optimal cutting performance.
Does an Everlast plasma cutter come with a warranty?
Yes, Everlast generally provides warranties on their plasma cutters, typically covering parts and labor for a specified period. The warranty duration can vary, so its essential to review the warranty information provided with your specific model.
Final Thoughts
In conclusion, the Everlast plasma cutter is a capable machine, excelling at clean cuts through various metals like mild steel, stainless steel, and aluminum.
Its features, such as the pilot arc, offer convenience and improve cutting performance, particularly on painted surfaces or expanded metal. The units power and duty cycle make it suitable for both hobbyists and small-scale professional use. However, the exact model choice will depend on your specific amperage needs and the thickness of the materials you regularly work with.
Ultimately, the Everlast plasma cutter series provides solid value. Consider your project requirements and budget to determine the best Everlast model to enhance your metal fabrication capabilities.
Ready to experience the power of plasma cutting? Explore the Everlast line today!
I’m Darrell Julian, the founder, lead writer, and hands-on welding enthusiast behind ArcWeldingPro.com. With more than 15 years of real-world welding experience, I created this platform to share what I’ve learned in the field, in the shop, and in the heat of the arc.
