Finding the best metal cutting circular saw can truly transform your workshop experience, especially when you’re tackling tough materials like steel or aluminum. Gone are the days of sparks flying everywhere and slow, imprecise cuts with angle grinders. A dedicated metal cutting circular saw offers cleaner, faster, and much safer results, making your projects more efficient and enjoyable. But with so many options out there, how do you pick the right one? We’ve done the hard work for you, diving deep into performance, features, and user feedback to bring you our top recommendations. Whether you’re a professional fabricator or a dedicated DIY enthusiast, you’ll find a saw that fits your needs perfectly.
Quick Product Comparison
Our Top 5 Best Metal Cutting Circular Saw Reviews β Expert Tested & Recommended
1. Evolution S185CCSL 7.25-inch Dry-Cut Metal Cutting Circular Saw, 45-Degree Bevel, 15A Corded.
The Evolution S185CCSL 7.25-inch Dry-Cut Metal Cutting Circular Saw is an outstanding choice for anyone needing a powerful and precise tool for metal fabrication. Its robust 15 Amp motor and specialized TCT blade work together to deliver remarkably clean, spark-free cuts, reducing the need for extensive post-cut finishing. It’s surprisingly lightweight for its power, making it comfortable for extended use on various projects.
Key Features That Stand Out
- β Powerful 15 Amp Motor for heavy-duty cutting tasks.
- β Lightweight design (just 11.4 lbs) for enhanced user comfort and reduced fatigue.
- β TCT Blade ensures clean, burr-free finishes with minimal heat and sparks.
- β 45-degree bevel function adds versatility for angled cuts.
- β Ideal for cutting various metals like mild steel, aluminum, and stainless steel.
Why We Recommend It
We highly recommend the Evolution S185CCSL because it strikes an excellent balance between raw power and refined cutting performance. Its ability to produce clean, cool, and burr-free cuts significantly speeds up project completion by minimizing cleanup. The lightweight nature also makes it a go-to tool for demanding jobs that require frequent handling.
Best For
This saw is best for professionals in steel fabrication, plumbers, electricians, or serious DIYers who frequently work with various types of metal and value precision, speed, and a comfortable user experience.
Pros and Cons
Pros:
- Exceptional power handles thick metal with ease.
- Produces clean cuts with no sparks or burrs.
- Relatively lightweight compared to other powerful metal saws.
- Durable and reliable for daily professional use.
Cons:
- Blade replacements can be an additional cost.
- Corded design limits mobility without an extension.
- Can get hot with continuous heavy use.
Customer Reviews
Customer Review: “This saw is a monster!! I’ve been using it to cut 24″ diameter pipe that is 1/2″ walled , I made a jig that I put on the pipe and it has magnets to keep it in place , then I guide the saw along side it and it’s a perfect cut every single time !! I’ve had it for about a month now and just ordered a s”
Customer Review: “Solid performer. Fence is slightly flimsy (plastic), the cut gauge is like learning a new language. I bought spare 8.25″ Olsen steel cutting blade. I think I can send them out to resharpened. Collects about 80% of the chips. Wear gloves, the reservoir gets hot from the chips. Cuts smooth as glass. V”
2. Evolution S210CCS 8-1/4-inch High Torque Metal Cutting Circular Saw with Adjustable Depth and Chip Collector.
The Evolution S210CCS 8-1/4-inch High Torque Metal Cutting Circular Saw is truly a step up for serious metalworkers. It boasts an even larger blade and a high-torque motor designed to power through thicker metals with incredible ease. What sets it apart is its advanced TCT blade technology that ensures fast, cool, and burr-free cuts, combined with an integrated chip collection system that keeps your workspace tidy.
Key Features That Stand Out
- β Fast, Cool & Burr-Free Steel Cutting with advanced TCT blade technology.
- β Heavy-Duty Performance: Easily cuts through 1/2″ thick steel plates.
- β High-Torque Motor with intelligent overload system for consistent power.
- β Efficient Chip Collection System with a high-capacity, quick-release collector.
- β Adjustable depth setting allows for versatile cutting applications.
Why We Recommend It
This saw is our Editor’s Choice because it offers robust performance for demanding metal cutting tasks. The combination of its powerful motor, superior blade technology, and excellent chip management system makes it a highly efficient and user-friendly tool. It’s built for those who need reliability and clean cuts every single time.
Best For
Ideal for professional welders, fabricators, or anyone regularly cutting thicker mild steel, structural steel, or other challenging metals where precision and a clean finish are paramount.
Pros and Cons
Pros:
- Cuts extremely thick steel with surprising ease.
- Excellent chip collection system maintains a cleaner work area.
- Produces very smooth cuts with minimal sparks and heat.
- High-torque motor provides consistent power without bogging down.
Cons:
- Heavier than smaller models due to increased power and size.
- Initial cost might be higher than entry-level options.
Customer Reviews
Customer Review: “This saw is a monster!! I’ve been using it to cut 24″ diameter pipe that is 1/2″ walled , I made a jig that I put on the pipe and it has magnets to keep it in place , then I guide the saw along side it and it’s a perfect cut every single time !! I’ve had it for about a month now and just ordered a s”
Customer Review: “Solid performer. Fence is slightly flimsy (plastic), the cut gauge is like learning a new language. I bought spare 8.25″ Olsen steel cutting blade. I think I can send them out to resharpened. Collects about 80% of the chips. Wear gloves, the reservoir gets hot from the chips. Cuts smooth as glass. V”
3. DEWALT DCS373B 20V Max Lithium Ion Metal Cutting Circular Saw
For those who need a reliable metal cutting circular saw without breaking the bank, the DEWALT DCS373B 20V Max Lithium Ion Metal Cutting Circular Saw is an excellent choice. This cordless wonder from a trusted brand delivers impressive power and speed for its class, making it perfect for various metallic construction materials. Its portability and bright LED light enhance usability in different work environments.
Key Features That Stand Out
- β Powerful 460 MWO, 3700 rpm motor handles demanding cuts easily.
- β 5-1/2-inch 30T carbide-tipped metal cutting blade for clean cuts.
- β Bright LED light with 20-second delay improves visibility of the cut line.
- β Cordless 20V Max Lithium Ion design offers superior portability.
- β Durable and reliable, typical of DEWALT tools.
Why We Recommend It
We selected the DEWALT DCS373B as our Best Budget option because it provides outstanding value and cordless convenience. Itβs perfect for on-site jobs where power outlets are scarce, delivering sufficient power for common metal cutting tasks without the premium price tag. The integrated LED light is a thoughtful touch for accuracy.
Best For
This saw is best for contractors, framers, or DIYers who need a portable, affordable, and dependable saw for cutting corrugated metal, rebar, strut, and other metallic materials on the go.
Pros and Cons
Pros:
- Cordless freedom for excellent portability.
- Strong performance for a battery-powered unit.
- Integrated LED light enhances visibility.
- Great value for the price from a reputable brand.
Cons:
- Batteries and charger are sold separately (tool only).
- Not suitable for extremely thick or heavy-duty industrial cutting.
Customer Reviews
Customer Review: “I’ve always had great results with Dewalt tools. This made cutting corrugated metal a breeze when building our double gate. Highly recommend if you do a lot of metal work.”
Customer Review: “This little guy packs more of a punch than expected. Iβve cut 1/2βx 6β flat bar and I was shocked. So much better than a grinder with a cut off wheel. And a lot less messy. Cuts with ease and a very impressive tool all around. Itβll eat some battery life but itβll cut till itβs dead. Doesnβt bind up”
4. Evolution Power Tools R185CCS 7-1/4-inch Multi-Material Cutting Circular Saw for Various Metals.
The Evolution Power Tools R185CCS 7-1/4-inch Multi-Material Cutting Circular Saw is a versatile powerhouse that truly lives up to its name. If you often switch between cutting different materials like wood, embedded nails, plastic, and various metals, this saw is designed to excel across the board. Its advanced gearbox and TCT blade deliver precise and smooth cuts, making it a reliable tool for any job site or workshop.
Key Features That Stand Out
- β Multi-material cutting capability: handles steel, aluminum, wood (even with embedded nails), and plastic.
- β Accurate cuts to within +/- 0.5Λ for high precision work.
- β Optimized gearbox and 20-tooth TCT blade ensures optimal RPM for diverse materials.
- β Reliable 100-hour motor life, backed by 30,000 cuts endurance testing.
- β Powerful 15A motor with hi-torque gearbox for extended blade life and consistent performance.
Why We Recommend It
We recommend the Evolution R185CCS for its remarkable adaptability. It’s not just a good metal cutting circular saw; it’s a great all-around saw that can tackle nearly any material you throw at it. This versatility, combined with its accuracy and powerful motor, makes it an indispensable tool for contractors and hobbyists alike who need one saw to do it all.
Best For
This saw is best for users who require a single, versatile circular saw for cutting a wide range of materials, including different types of metal, wood, and plastic, without needing to constantly change tools.
Pros and Cons
Pros:
- Extremely versatile for multi-material cutting.
- Highly accurate cuts for professional results.
- Durable construction with impressive motor life.
- Cuts steel cleanly, often like “a knife through butter.”
Cons:
- Blade may wear faster when frequently cutting very hard or thick metals alongside other materials.
- Slightly heavier than some single-purpose wood saws.
Customer Reviews
Customer Review: “Cuts wood, metal, and plastic smoothly. Precise, solid, and easy to handle. Perfect for DIY or professional work. Highly recommended.”
Customer Review: “Cuts wood, metal, and plastic smoothly. Precise, solid, and easy to handle. Perfect for DIY or professional work. Highly recommended.Read more”
5. Genesis GMCS547C 5.8 Amp 4-3/4-inch Metal Cutting Circular Saw with Chip Collector.
The Genesis GMCS547C 5.8 Amp 4-3/4-inch Metal Cutting Circular Saw is a compact yet powerful tool, perfect for those smaller, more intricate metal cutting jobs. With its no-spark, no-smoke operation and integrated chip collector, it offers a cleaner and safer cutting experience. The triple gear reduction combined with its 5.8 Amp motor ensures it can power through mild and non-ferrous metals efficiently.
Key Features That Stand Out
- β Cuts mild steel, aluminum, and other non-ferrous metals effectively.
- β No sparks, no smoke, or coolants needed for a safer work environment.
- β Powerful 5.8 Amp motor (3500 RPM) with triple gear reduction for cutting strength.
- β Integrated chip collector keeps debris contained for a cleaner workspace.
- β Compact 4-3/4-inch blade size is ideal for portability and maneuverability.
Why We Recommend It
We recommend the Genesis GMCS547C for its impressive performance in a small package and its commitment to user safety and cleanliness. Itβs an excellent choice for DIYers or light professional use where larger saws might be overkill. The triple gear reduction ensures that its modest amperage still delivers ample torque for various metal cuts.
Best For
This saw is best for hobbyists, homeowners, or light-duty professionals who need a compact, efficient, and clean-cutting saw for mild steel, aluminum, copper, and other non-ferrous metals.
Pros and Cons
Pros:
- Compact and ergonomic design for easy handling.
- Excellent chip collection system reduces mess.
- Produces clean cuts without sparks or excessive heat.
- Good power-to-size ratio for its category.
Cons:
- Smaller blade size limits cutting depth.
- Handle might be too thick for some users’ comfort.
Customer Reviews
Customer Review: “Oh baby!! This thing rocks! I used mine to cut thru16 and 14 gauge sheet metal. This jewel ripped right thru that stuff with ease. Extremely ergonomic but one thing…cutting sheet metal is LOUD. Wear ear protection. I used mine for two days straight outdoors and didnβt experience overheating issu”
Customer Review: “Overall I like this thing. The handle is too thick (diameter too large) to hold it and hold the switch down at the same time – and I have very large, long fingered hands. I may have to figure out how to modify it. It’s a bit bulky to maneuver into tight places but I like the way it cuts. It take”
Complete Buying Guide for Metal Cutting Circular Saw
Essential Factors We Consider
When you’re in the market for a metal cutting circular saw, there are a few key things we always look for to ensure you get a tool that truly performs. First, the motor power is crucial; a higher amperage or voltage (for cordless) typically means more torque and ability to slice through thicker metals. We also pay close attention to the blade type and size. Carbide-tipped blades are non-negotiable for clean metal cuts, and the blade diameter dictates your maximum cutting depth. Consider features like chip collection for a cleaner, safer workspace, and adjustable depth and bevel functions for versatility in different applications. Finally, ergonomics and weight play a huge role in user comfort, especially during extended use, so we always favor models that feel balanced and easy to handle.
Budget Planning
Investing in a quality metal cutting circular saw is an investment in efficiency and safety. Entry-level models, often around $100-$200, are great for occasional use or lighter gauge metals, offering decent performance for DIY projects. Mid-range saws, from $200-$400, typically offer more power, better features like chip collection, and enhanced durability, making them suitable for serious hobbyists or light professional use. For heavy-duty industrial applications or daily professional work, expect to spend $400+ on premium models. These saws feature robust motors, larger blades, advanced safety features, and superior construction built to withstand rigorous use. Remember, the cheapest option isn’t always the most cost-effective in the long run if it doesn’t meet your needs or requires frequent replacement.
Final Thoughts
Choosing the right metal cutting circular saw is all about matching the tool to your specific cutting needs and frequency of use. Prioritize safety features, look for robust construction, and ensure the blade type is appropriate for the metals you’ll be working with. Don’t underestimate the importance of ergonomics, as a comfortable tool is a tool you’ll actually enjoy using. By considering these factors, you’ll find a saw that not only makes your metalworking tasks easier and faster but also delivers professional-quality results every time.
Frequently Asked Questions
Q: What’s the main difference between a metal cutting circular saw and an abrasive chop saw?
A: The primary difference lies in the blade and cutting method. An abrasive chop saw uses a bonded abrasive disc that grinds through metal, creating a lot of heat, sparks, and burrs. A metal cutting circular saw uses a specialized carbide-tipped blade that “saws” through the metal, producing much less heat, fewer sparks, minimal burrs, and a cleaner cut. This results in instantly workable pieces without much post-cut cleanup.
Q: Can I use a regular wood-cutting circular saw blade to cut metal?
A: Absolutely not! Using a standard wood-cutting blade on metal is extremely dangerous and can lead to severe injury, blade shattering, or tool damage. Metal cutting circular saws are designed with specific RPMs, torque, and safety features for cutting metal, and require specialized carbide-tipped metal-cutting blades. Always use the correct blade for the material you are cutting.
Q: What kind of metal can a metal cutting circular saw cut?
A: A good metal cutting circular saw can handle a wide variety of metals, including mild steel, stainless steel (with appropriate blades), aluminum, copper, and other non-ferrous metals. The specific type and thickness of metal it can cut depend on the saw’s power, blade size, and blade type. Always check the manufacturer’s specifications for recommended materials and cutting capacities.
Q: Do I need special safety gear when using a metal cutting circular saw?
A: Yes, safety is paramount. Even though they produce fewer sparks than abrasive saws, you should always wear appropriate personal protective equipment (PPE). This includes safety glasses or a face shield, hearing protection, heavy-duty gloves, and long sleeves or welding attire to protect against hot chips and debris. Also, ensure your workspace is clear and well-ventilated.
Q: Is a corded or cordless metal cutting circular saw better?
A: It depends on your needs. Corded metal cutting circular saws generally offer more consistent power and can run indefinitely, making them ideal for shop use or heavy-duty, prolonged cutting tasks. Cordless metal cutting circular saws provide unmatched portability and convenience, perfect for on-site jobs or cutting in areas without easy access to power outlets. However, their runtime is limited by battery life, and they might have slightly less power than their corded counterparts.
Choosing the best metal cutting circular saw is about empowering yourself with a tool that makes challenging tasks simple, safe, and efficient. We hope this comprehensive guide has helped you navigate the options and understand what truly makes a saw stand out. Whether you prioritize power, portability, versatility, or budget, there’s an excellent option waiting for you in our top picks. Don’t settle for less; invest in a saw that will elevate your craftsmanship and tackle any metal project with confidence. Ready to make precision cuts? Click through to check out our recommended saws and find your perfect match today!
Iβm Darrell Julian, the founder, lead writer, and hands-on welding enthusiast behind ArcWeldingPro.com. With more than 15 years of real-world welding experience, I created this platform to share what Iβve learned in the field, in the shop, and in the heat of the arc.
