Ever looked at a broken metal fence or a wobbly furniture leg and thought, “I wish I could fix that”? For many DIYers and hobbyists, that desire to mend and create often leads to the exciting world of welding. But when you start looking at welding machines, especially from a trusted brand like Campbell Hausfeld, the choices can feel a little overwhelming. It’s easy to get lost in all the different models and features, and figuring out which stick welder is the perfect fit for your projects can be a real headache.
That’s where this guide comes in! We’re here to cut through the confusion and help you find the ideal Campbell Hausfeld stick welder for your needs. By reading on, you’ll discover the key things to consider, understand what makes each model stand out, and gain the confidence to pick a machine that will help you tackle your projects with ease. Get ready to transform your ideas into reality and bring a new level of skill to your workshop!
Our Top 5 Campbell Hausfeld Stick Welder Recommendations at a Glance
Top 5 Campbell Hausfeld Stick Welder Detailed Reviews
1. Arc Stick Welder
Rating: 9.3/10
The Campbell Hausfeld WS099001AV Arc Stick Welder is a handy tool for your DIY projects. It’s built tough with a metal body and a comfy handle. You can tackle jobs from fixing small things to creating cool stuff for fun. It works on regular 115-volt power, so you don’t need special plugs.
What We Like:
- It’s made of strong metal and has a comfortable handle.
- You can weld thin metal (18 gauge) all the way up to 1/8 inch thick.
- It has two heat settings, good for different welding rods and jobs.
- It runs on standard 115V power, which is easy to find.
- The thermal overload protection keeps it from getting too hot.
- The transformer helps you start welding easily and makes the arc smooth.
- It comes with a 5-year limited warranty for peace of mind.
What Could Be Improved:
- The duty cycle is 20% at 50A, meaning it needs breaks on longer jobs.
- The weld and ground cables are only 6 feet long, which might be short for some tasks.
- It recommends specific welding rod sizes (1/16″ and 5/64″), limiting flexibility for some users.
This welder is a solid choice for home repairs and hobby welding. It makes finishing your projects quicker and easier.
2. Campbell Hausfeld 115v Stick Welder with Accessory Kit (WS099098AV)
Rating: 9.0/10
The Campbell Hausfeld 115v Stick Welder with Accessory Kit (WS099098AV) is a handy tool for DIYers and hobbyists. It lets you weld common metals like mild and stainless steel. You can work on projects up to 1/8 inch thick. This welder is designed to run on regular home electricity, so you don’t need special power outlets. It’s a great option for many home repair and fabrication tasks.
What We Like:
- It works on both mild and stainless steel, making it very adaptable.
- You can weld metal up to 1/8 inch thick, which is good for many projects.
- The dual heat setting is preset for common welding rod sizes (1/16 in. or 5/64 in.), simplifying setup.
- It runs on standard 115v household current, so no special wiring is needed.
- The thermal overload protection keeps the welder safe by shutting it off if it gets too hot.
- An accessory kit is included, so you can start welding right away.
What Could Be Improved:
- It’s best suited for thinner materials (up to 1/8 inch) and might not be powerful enough for very thick metal.
- Stick welding can create more spatter than other welding methods, requiring extra cleanup.
- While it’s versatile, it may not have all the advanced features found on more expensive, professional-grade welders.
This Campbell Hausfeld welder is a solid choice for home use and smaller projects. It offers good value and ease of use for those looking to get into stick welding.
3. Hpoouo 200Amp 20PCS Rods Stick Welder
Rating: 8.8/10
The Hpoouo 200Amp 20PCS Rods Stick Welder is a super mini portable welding machine designed for home repairs and DIY projects. This 110V IGBT inverter welder makes welding easier with its advanced features and lightweight design. It comes with 20 welding rods and two chip hammers, making it ready to use right out of the box.
What We Like:
- It’s super light and easy to carry, weighing only 3.7lb.
- The 200 Amp adjustable current (20-200A) lets you weld metal from 0.06 to 0.2 inches thick.
- Advanced IGBT inverter technology ensures stable welding and deep penetration.
- Hot Start, Arc Force, and Anti-Stick features make it easy to start and maintain a smooth weld, preventing rods from sticking.
- It works with over 90% of welding rods, including popular types like E6013 and E6011.
- Safety features like over-voltage and over-heating protection are built-in.
- It includes useful accessories like 20 welding rods, 2 chip hammers, and a pair of welding gloves.
- The 24-hour online customer service offers peace of mind.
What Could Be Improved:
- It only uses 110V power, which might limit its use in some professional settings that require higher voltage.
- The included welding rods are acidic; users need to know how to connect the electrode holder and earth clamp correctly for alkaline rods.
This Hpoouo welder is a fantastic option for anyone needing a portable and user-friendly welding machine for home use. Its thoughtful features and included accessories make it a great value for hobbyists and DIYers.
4. Campbell Hausfeld WT501300AJ 0.030-Inch Contact Tips for MIG Welder
Rating: 8.5/10
Keep your MIG welding projects running smoothly with the Campbell Hausfeld WT501300AJ 0.030-Inch Contact Tips. These are essential replacements for any welder’s toolkit, especially when your current tips start to show wear and tear. Designed for durability, these tips ensure a consistent and reliable weld every time you fire up your machine. This pack comes with four tips, so you’ll have plenty of spares on hand.
What We Like:
- These tips are built to last, meaning you won’t have to replace them too often.
- They are direct replacements for worn-out or damaged tips, making your MIG welder work like new again.
- The pack includes four tips, giving you good value and plenty of backups.
- They are the correct size (0.030-inch) for many common MIG welding applications.
What Could Be Improved:
- While durable, some users might prefer tips made from even harder metals for extreme applications.
- The availability might be limited in some smaller hardware stores.
These Campbell Hausfeld contact tips are a solid choice for any DIYer or professional welder. They offer reliability and ensure your welding projects continue without interruption.
5. YESWELDER 205Amp Stick Welder Large LED Display
Rating: 9.1/10
The YESWELDER 205Amp Stick Welder is a powerful and portable welding machine that makes your welding projects easier and safer. It uses advanced IGBT inverter technology to deliver a strong, consistent weld every time. Whether you’re a beginner or a seasoned pro, this welder is designed to help you achieve great results.
What We Like:
- It’s more powerful with 205 amps and has a Hot Start Arc Force. This helps you weld without the rod sticking. It works well with many common welding rods like 6010, 6011, 6013, and 7018.
- The large LED display shows important information clearly, like the current and welding mode. You can easily adjust settings with a knob, even with gloves on.
- It’s lightweight, weighing under 8.4 lbs (3.8kg), and comes with a handle. This makes it easy to carry and perfect for working in different places, like on-site or in tight spots.
- Safety is a big plus. It has automatic protection against voltage changes, over current, and overheating. This keeps the machine safe and working for a long time.
- The adjustable Hot Start gets the arc going quickly and easily. The Arc Force feature stops the electrode from sticking as it melts, keeping the weld steady and improving your work.
What Could Be Improved:
- While it’s very portable, some users might prefer an even lighter option for very extreme portability needs.
- The dual voltage feature is great, but ensuring you have the correct plug adapter for different power sources is important for seamless operation.
This YESWELDER stick welder is a solid choice for anyone needing a reliable and user-friendly welding machine. It offers great performance and safety features for a wide range of welding tasks.
Your Guide to Choosing a Campbell Hausfeld Stick Welder
Thinking about buying a Campbell Hausfeld stick welder? These machines are great for fixing things and building new projects. Let’s break down what you need to know before you buy.
Why Choose a Stick Welder?
Stick welders, also called arc welders, are simple to use. They are good for outdoor work and can weld through rust and dirt. Campbell Hausfeld makes reliable welders for many jobs.
Key Features to Look For
When you look at Campbell Hausfeld stick welders, keep these things in mind:
Amperage (How Much Power)
- Amperage tells you how much power the welder has. More amperage means you can weld thicker metal.
- For light jobs like fixing fences or trailers, 50-80 amps might be enough.
- For thicker metal, like on a car frame or heavy equipment, you’ll want 100 amps or more.
Duty Cycle (How Long You Can Weld)
- Duty cycle shows how long you can weld in a 10-minute period before the welder needs to cool down.
- A 20% duty cycle means you can weld for 2 minutes out of every 10.
- For longer projects, look for a higher duty cycle, like 30% or more.
Portability (Easy to Move)
- Some stick welders are small and light, making them easy to carry around your workshop or job site.
- Check the weight and if it has a handle.
Power Input (Where it Plugs In)
- Most small stick welders use a standard 120-volt outlet.
- Bigger, more powerful welders might need a 240-volt outlet, like the one for your clothes dryer. Make sure you have the right outlet or can get one installed.
Important Materials
Campbell Hausfeld stick welders are built with strong materials.
- Metal Casing: The outside is usually made of tough steel to protect the inside parts.
- Copper Wiring: Inside, good copper wiring helps carry the electricity efficiently. This makes the welder work better and last longer.
Factors That Improve or Reduce Quality
Good quality means a welder that works well and lasts a long time.
What Makes a Welder Better?
- Brand Reputation: Campbell Hausfeld has been around a while and is known for making decent tools.
- Build Quality: A welder that feels solid and has no loose parts is usually built well.
- Good Cooling System: A fan that keeps the welder from overheating is important. This helps it last longer.
What Can Make a Welder Worse?
- Cheap Parts: If a welder uses low-quality internal parts, it might break down sooner.
- Poor Insulation: Bad insulation can be dangerous and lead to electrical problems.
- Overheating: If a welder overheats easily, it won’t be useful for big jobs.
User Experience and Use Cases
How you use the welder matters.
Ease of Use
- Stick welders are generally easy to learn. You just need to strike an arc and move the electrode along the metal.
- Campbell Hausfeld welders often have simple controls, making them good for beginners.
What Can You Do With It?
- Home Repairs: Fix gates, lawnmowers, or broken metal furniture.
- DIY Projects: Build metal shelves, garden planters, or even a small trailer.
- Auto Repair: Weld small patches on car frames or exhaust pipes (for experienced users).
- Farm and Ranch: Repair tools, fences, and farm equipment.
Campbell Hausfeld stick welders are a good choice for many people. Think about what you’ll be welding and how often. This will help you pick the right one for your needs.
Campbell Hausfeld Stick Welder FAQs
Q: Are Campbell Hausfeld stick welders good for beginners?
A: Yes, many Campbell Hausfeld stick welders are designed to be easy to use, making them a good choice for people just starting out with welding.
Q: What kind of metal can I weld with a Campbell Hausfeld stick welder?
A: You can weld most common metals like steel and iron. The thickness of the metal depends on the amperage of your welder.
Q: Do I need special safety gear to use a stick welder?
A: Absolutely! You need a welding helmet with a dark lens, welding gloves, and protective clothing to shield yourself from sparks and UV light.
Q: How do I choose the right welding electrode (stick)?
A: The type of electrode you use depends on the metal you are welding and the position you are welding in. The welder’s manual or an electrode chart can help you choose.
Q: Can I use a stick welder outdoors?
A: Yes, stick welders are great for outdoor use because they are less affected by wind than some other types of welders.
Q: How long do Campbell Hausfeld stick welders typically last?
A: With proper care and maintenance, a Campbell Hausfeld stick welder can last for many years. Following the user manual is key.
Q: What is amperage, and why is it important?
A: Amperage is the amount of electrical current the welder produces. Higher amperage lets you weld thicker metal.
Q: What is a duty cycle?
A: A duty cycle tells you how long you can weld continuously before the machine needs to cool down. A higher duty cycle is better for longer welding jobs.
Q: Can I weld aluminum with a stick welder?
A: Stick welders are generally not the best choice for welding aluminum. Other types of welders, like MIG or TIG, are better suited for aluminum.
Q: Where can I buy replacement parts for a Campbell Hausfeld stick welder?
A: You can usually find replacement parts at hardware stores, online retailers, or directly from Campbell Hausfeld’s customer service.
In conclusion, every product has unique features and benefits. We hope this review helps you decide if it meets your needs. An informed choice ensures the best experience.
If you have any questions or feedback, please share them in the comments. Your input helps everyone. Thank you for reading.
I’m Darrell Julian, the founder, lead writer, and hands-on welding enthusiast behind ArcWeldingPro.com. With more than 15 years of real-world welding experience, I created this platform to share what I’ve learned in the field, in the shop, and in the heat of the arc.
