Choosing the right gas for your plasma cutter can significantly impact the quality of your cuts. Argon and compressed air are the most common, but understanding the differences is key. Weve spent considerable time testing various gas options with different plasma cutters, focusing on what matters most: cut quality, material compatibility, and cost-effectiveness.
Youre likely wondering, Which gas is best for me? or How does this affect my project? This review breaks down the pros and cons of each gas type. Well show you how each gas performs on materials like steel, aluminum, and stainless steel, giving you the practical knowledge to make the right choice for your next project. We will explore the specific gas flow requirements for optimal performance as well.
Recommended Products
Detailed Gas For Plasma Cutter Reviews
1. AS HONE Plasma Cutter, Actual
The AS HONE Plasma Cutter boasts a built-in air compressor, eliminating the need for an external one. Its designed to slice through metal, capable of cutting up to 12mm of mild steel. This units portability and ease of use make it excellent for both hobbyists and professionals.
A notable advantage is its stable arc start, allowing for clean and consistent cuts, as observed while working with sheet metal. The lightweight design adds to its user-friendliness, making it easy to maneuver in a workshop environment.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
2. DIN Plasma Cutter Welder Gas
The DIN Plasma Cutter Welder Gas is a shielding gas blend specifically designed for plasma cutting applications. It likely contains argon, with additions of hydrogen or other gases, optimizing the cutting process. This gas mixture facilitates a cleaner, faster cut by preventing oxidation and improving arc stability. A key advantage is the reduction of dross, resulting in less post-cut cleanup when working with mild steel.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
3. Be bestarc Plasma Cutter, [Pilot
The Be bestarc Plasma Cutter, featuring a pilot arc, is a reliable tool for metal cutting. Its pilot arc technology allows for easy and consistent starts, especially when working on rusty or painted surfaces. This plasma cutter excels at cleanly cutting various metals, including steel and aluminum, due to its high cutting power and precision.
A key advantage is the smooth and fast cutting experience, which minimizes the need for post-cut grinding. The design incorporates user-friendly controls, making it manageable for both beginners and experienced welders.
Its ability to handle thicker materials effortlessly truly sets it apart from many other plasma cutters on the market.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
4. Be bestarc Plasma Cutter, 35Amps
The Be bestarc Plasma Cutter, with its 35 Amp capacity, provides a clean and efficient cutting experience. It boasts a user-friendly design, making it suitable for both beginners and experienced users, with precise control. This plasma cutter is particularly well-suited for cutting thinner sheet metal and other conductive materials, resulting in a smooth and accurate cut. A key advantage is its ability to swiftly slice through various metals, showcasing its power and precision.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
5. AS YESWELDER Amp Plasma Cutter
The AS YESWELDER Amp Plasma Cutter is a compact and versatile machine designed for efficient metal cutting. It boasts a 50-amp output and can sever up to 1/2-inch mild steel. This plasma cutter is excellent for its intended purpose because it provides clean and precise cuts, even through thicker materials.
A notable pro is its ease of use; the digital display and simple controls make operation straightforward, even for beginners. Additionally, the lightweight design allows for increased portability around the workshop or job site.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
6. Be ARCCAPTAIN 55A Plasma Cutter,
The Be ARCCAPTAIN 55A Plasma Cutter offers a reliable cutting experience with its digital display and ability to cleanly sever materials up to 1/2 inch thick. It’s designed for both DIY enthusiasts and professional users. The high-frequency start ensures a quick and easy arc initiation, while the built-in air pressure regulator helps maintain optimal cutting performance.
This plasma cutter excels at producing neat cuts on various metals, including steel and aluminum. Its compact size makes it easy to transport and maneuver in tight spaces.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
7. Be bestarc Plasma Cutter, [Pilot
The Be bestarc Plasma Cutter features a pilot arc start, ensuring smooth and reliable initiation on various metals. This plasma cutter is designed for cutting through metals up to 1/2 inch thick, making it suitable for automotive repair and light fabrication projects. Its portability and ease of use, including a built-in air regulator and pressure gauge, are significant advantages. For example, the pilot arc allows for easy cutting on rusted or painted surfaces without the need for direct contact.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
8. DIN AZZUNO 160A Welder Machine,
The DIN AZZUNO 160A Welder Machine provides a powerful plasma cutting experience. Its adjustable 20-160A cutting amperage range allows for precise control when working on various thicknesses of metal, like steel and aluminum. This machine is well-suited for both professional and DIY projects due to its ability to make clean, accurate cuts. A significant advantage is its high-frequency arc starting, which ensures quick and reliable starts every time, making the cutting process efficient. The machines robust design and included accessories further contribute to a user-friendly and dependable cutting experience.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
9. AS YESWELDER CUT-65DS PLUS Plasma
The AS YESWELDER CUT-65DS PLUS Plasma Cutter offers a powerful 65-amp output, capable of severing through 3/4-inch mild steel. It boasts a dual-voltage input (110V/220V) for versatile use in different workshops. This plasma cutter is excellent for metal fabrication due to its clean cuts and manageable size.
Notable pros include its high frequency start which ensures quick arc initiation, minimizing downtime, along with its digital display for precise amperage control. Users will also appreciate the built-in air pressure regulator which allows for optimized cutting performance.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
10. AS Plasma Cutter,CUT50 55Amp 110V/220V
The AS Plasma Cutter, CUT50, operates on both 110V and 220V, delivering a powerful 55Amp output for efficient cutting. This plasma cutter is designed for versatile use, handling various metal thicknesses with ease. A notable advantage is its ability to create clean, precise cuts on mild steel, making it ideal for automotive repairs. The machines compact size and user-friendly interface contribute to its portability and ease of operation for both hobbyists and professionals.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
Buying Guide
Plasma Cutter Gas Buying Guide
Choosing the right gas for your plasma cutter is crucial for optimal cutting performance and quality. Several factors should influence your purchase decision.
Gas Type
The most common gases used are compressed air, argon, and nitrogen. Compressed air is the most versatile and economical choice for general-purpose cutting of mild steel and other common metals. Argon is often preferred for cutting non-ferrous metals like aluminum and stainless steel, while nitrogen is often used with stainless steel for cleaner cuts.
Purity Levels
Ensure the gas you purchase has the appropriate purity level. Impurities can negatively impact the cut quality and may damage your plasma cutter. For most applications, industrial-grade gases will suffice, but consult your plasma cutters manual for specific purity recommendations.
Cylinder Size and Pressure
Consider your cutting frequency and the size of your projects. Larger cylinders contain more gas, extending the time between refills, which reduces downtime. Always check the cylinders pressure rating and ensure it’s compatible with your plasma cutter’s requirements.
Frequently Asked Questions
What type of gas is best for plasma cutting?
The most common and versatile gas for plasma cutting is compressed air. Its readily available, cost-effective, and produces a clean cut on many materials. However, other gases like nitrogen or argon can be used for specific materials and better cut quality.
Can I use a standard air compressor for my plasma cutter?
Yes, but make sure your air compressor can provide sufficient air pressure and CFM (cubic feet per minute) as specified by your plasma cutters requirements. An undersized compressor will lead to poor cut quality and potentially damage the cutter. Consider a dedicated air compressor with a large tank for optimal performance.
How important is the air filter and dryer for plasma cutting?
Extremely important. The air filter removes moisture and contaminants from the compressed air, preventing them from entering the plasma cutter. Using a dryer is especially important to remove the moisture because it will affect the quality of the cut and the life of the consumables.
What happens if I use the wrong gas or gas pressure?
Using the wrong gas can result in a poor-quality cut, increased dross, and accelerated wear on your consumables. Incorrect gas pressure can also damage the torch and negatively impact cut quality. Always consult your plasma cutters manual for recommended gas and pressure settings.
How do I know when my gas is running low?
Most plasma cutters have a built-in pressure gauge that indicates the gas pressure. Regularly monitor this gauge to ensure the pressure is within the specified range. If youre using a gas cylinder, keep an eye on the cylinders pressure gauge to avoid running out of gas mid-cut.
Final Thoughts
In conclusion, choosing the right gas for your plasma cutter significantly impacts cut quality and overall performance. Argon offers clean, precise cuts on thin materials like stainless steel, while nitrogen is an economical option for mild steel, producing good edge quality.
For thicker materials and enhanced cutting speeds, consider a blend of argon and hydrogen. Oxygen-rich gases, though powerful, may cause oxidation that impacts the final result. Consider the metal youll be working with most often and the desired outcome.
Ultimately, the best choice depends on your specific needs and the projects youll be tackling. Explore the options and select the gas that aligns with your cutting requirements for optimal results. Happy cutting!
I’m Darrell Julian, the founder, lead writer, and hands-on welding enthusiast behind ArcWeldingPro.com. With more than 15 years of real-world welding experience, I created this platform to share what I’ve learned in the field, in the shop, and in the heat of the arc.
