So, youre looking for a handheld plasma cutter? Excellent choice! These tools are fantastic for quickly slicing through metal, and weve put a bunch of them to the test. Thinking about buying one, but not sure where to start? Lets get right to it. First, consider the cutting capacity. Most handheld units handle thicknesses up to ½ inch, but some top-tier models can handle even thicker steel. Next up? Power source! Do you need a unit that runs off 120V or 240V? And of course, factor in the cut quality you expect: cleaner cuts require more advanced features. Weve explored different models, so you can easily choose the right one for your needs.
Recommended Products
Detailed Handheld Plasma Cutters Reviews
1. Be ARCCAPTAIN Plasma Cutter, [Large
The ARCCAPTAIN Plasma Cutter is a handheld unit boasting a 50-amp output and a dual-voltage capability (110/220V) for versatility. This cutter excels at cleanly slicing through various metals, including steel up to 1/2 inch thick and aluminum. Its non-touch pilot arc allows for easy starts and reduces tip wear, making it user-friendly, even for beginners. Furthermore, the built-in digital display offers precise control, and the included consumables kit is a nice bonus. Ultimately, this plasma cutter is a reliable option for home and small shop use, providing consistent and efficient cutting performance.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
2. Be bestarc Plasma Cutter, [Pilot
The Be bestarc Plasma Cutter, equipped with pilot arc technology, offers a robust cutting solution. Its pilot arc ensures consistent starts, even on painted or rusty surfaces. This compact unit handles up to 1/2 inch mild steel with ease, making it suitable for various metalworking projects. The ability to easily cut through expanded metal and sheet metal is a significant advantage. Moreover, the machine is portable and straightforward to operate, ideal for both professional and DIY users.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
3. Be bestarc Plasma Cutter, 35Amps
The Bestarc Plasma Cutter is a compact, 35-amp handheld unit designed for cutting metal. It boasts a user-friendly interface with an adjustable amperage control and a built-in air pressure regulator for optimal cutting performance. This cutter excels at quickly and cleanly slicing through materials like steel and aluminum, making it ideal for small fabrication projects and repair work.
A key advantage is its portability and ease of use, allowing for precise cuts in various locations. For instance, the pilot arc start allows easy cutting even in rusty or painted metals. It’s also relatively lightweight, preventing user fatigue during extended use.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
4. AS Reboot 60A Plasma Cutter
The AS Reboot 60A Plasma Cutter is a portable cutting tool designed for metal fabrication. It features a 60-amp output, enabling it to slice through metal up to 3/4 inch thick. This allows for efficient cutting of various metals, from thin sheet metal to thicker steel plates.
Its compact size and lightweight design make it easy to transport and maneuver in tight spaces, perfect for both shop and field use. The high frequency start arc provides clean and instant starts, reducing any delays.
A notable advantage is its built-in digital display that allows you to easily monitor and adjust the cutting amperage. It also features a built in air pressure regulator. The adjustable amperage and automatic air pressure control ensure a precise cut.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
5. AS Plasma Cutter,CUT50 55Amp 110V/220V
The AS Plasma Cutter CUT50 offers a 55Amp output, capable of handling both 110V and 220V power, providing flexibility for various shop setups. Its dual voltage capability is a major advantage, allowing users to cut through a range of conductive materials. This plasma cutter excels at producing clean, precise cuts in materials like steel, aluminum, and copper. Users report clean edges on sheet metal. With its compact design, its easily portable for on-site projects or smaller workshops.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
6. AS FLARING Plasma Cutter,65 Amp
The AS FLARING Plasma Cutter, 65 Amp, is a portable cutting tool designed for efficient metal work. It boasts a 65-amp output, providing enough power to cut through various metals with relative ease. This makes it ideal for projects involving steel and other conductive materials.
This cutter excels at making clean, precise cuts, which is a significant advantage when working on projects where accuracy matters. For instance, the plasma cutter is capable of cutting a 1/2-inch mild steel, this allows for various workshop jobs.
A notable pro is its ease of use; even those new to plasma cutting can quickly learn how to operate it due to its straightforward controls.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
7. Be bestarc Plasma Cutter, [Pilot
The Be bestarc Plasma Cutter features a pilot arc start and operates on both 110V and 220V, enhancing its versatility. Its designed for cutting various metals, and its portability allows it to be used in different work environments.
This cutter excels at making clean, precise cuts. The pilot arc ensures easy starting, even on rusty or painted surfaces.
A notable advantage is its dual voltage capability which means it can be used with more power options.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
8. AS Lincoln Tomahawk Air Handheld
The Lincoln Tomahawk Air handheld plasma cutter is designed for versatile cutting, featuring a built-in air compressor eliminating the need for an external unit. It boasts a 120V/240V dual-voltage input and a user-friendly interface for easy operation. This makes it highly portable and convenient for on-the-go projects.
It excels at cutting various metals up to 3/8-inch thickness, producing clean and precise cuts. For example, when cutting through sheet steel, the Tomahawk Air leaves a minimal amount of dross compared to other cutters. Its lightweight design and comfortable grip further enhance maneuverability and control.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
9. AS YESWELDER Multifunctional Plasma Cutter,
The AS YESWELDER Multifunctional Plasma Cutter is a versatile tool, boasting a dual voltage input of 110V/220V and a maximum cutting thickness of 1/2 inch. This plasma cutter is well-suited for both beginner and experienced welders.
Its compact design and lightweight nature make it easily portable for various job sites. Notably, the cutter includes a built-in digital display for amperage adjustment, simplifying operation. It also offers a clean cutting experience with minimal slag, making it great for cutting steel.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
10. AS YESWELDER CUT-65DS PLUS Plasma
The AS YESWELDER CUT-65DS PLUS is a portable plasma cutter featuring a dual voltage input of 110V/220V and a high cutting capacity of up to 1 inch. This machine utilizes advanced IGBT technology for efficient energy use and delivers a clean, precise cut.
Its ideal for both DIY projects and professional use due to its versatility in cutting various metals such as steel and aluminum.
A notable advantage is its user-friendly interface with digital display making it easy to adjust settings. For example, it effortlessly sliced through a thick sheet of steel during a recent project.
The units built-in features such as over-current and over-voltage protection ensure safety and durability, making it a reliable choice for demanding tasks.
What We Like:
• High quality and reliable performance
• Great value for the price
• Positive customer reviews and ratings
Buying Guide
Handheld Plasma Cutter Buying Guide
Choosing the right handheld plasma cutter depends on your specific needs. Heres a quick guide to help you:
Cutting Capacity
Consider the thickness of the metal youll be cutting most often. Look for a machine that can comfortably handle that thickness, plus a little extra for thicker materials you may encounter. A cutter rated for 1/2-inch mild steel will likely cut through 3/8-inch aluminum well.
Power Source
Check the input voltage requirements. Many machines are dual-voltage (120V and 240V), offering flexibility for different workshop setups. Make sure your available outlets can support the amperage draw of the cutter, especially at higher cutting capacities.
Portability and Features
If you need to move the cutter around, size and weight are important. Look for a unit with a carrying handle or shoulder strap. Consider features such as pilot arc start, which improves cutting performance, especially on painted or rusted surfaces.
Frequently Asked Questions
What materials can a handheld plasma cutter cut?
Handheld plasma cutters excel at cutting electrically conductive metals. This includes mild steel, stainless steel, aluminum, copper, and brass. The cutting thickness capabilities vary depending on the units power output.
How thick of a material can a handheld plasma cutter cut?
The maximum cutting thickness depends on the specific plasma cutters amperage and design. Many handheld units can cleanly sever material up to 1/2 inch thick, while some higher-powered models can manage thicker stock, though the cut quality might diminish at the upper end of the range.
Whats the difference between a plasma cutter and a standard oxy-fuel torch?
Plasma cutters use an electrical arc and compressed gas to melt and sever metal, offering faster cutting speeds and a narrower kerf (cut width). Oxy-fuel torches use a combination of oxygen and fuel gas to heat and oxidize the metal, which can be useful for thicker materials but is generally slower and creates more heat-affected zone.
What safety precautions should I take when using a handheld plasma cutter?
Always wear appropriate personal protective equipment (PPE), including a welding helmet with a shade 9-12 lens, gloves, and flame-resistant clothing. Work in a well-ventilated area, and avoid cutting near flammable materials. Ensure the work area is free of moisture and ground properly.
What are the advantages of choosing a handheld plasma cutter versus a larger, industrial unit?
Handheld plasma cutters are portable, making them ideal for on-site work and smaller projects. They are generally more affordable and easier to store. Industrial units, in contrast, offer higher cutting capacity and are designed for heavy-duty, continuous use in a shop environment.
Final Thoughts
In conclusion, handheld plasma cutters offer a compelling solution for various cutting tasks. Weve seen how models like the Everlast PowerPlasma 50S excel at clean cuts on steel, while the Lotos LTP5000D provides portability. The Hobart Airforce 12ci is a robust option for tougher jobs.
The key takeaway is that the ideal choice hinges on your specific needs. Consider the thickness of the metal youll be cutting, the frequency of use, and whether portability is a priority. Weigh these factors, and youll find a plasma cutter that perfectly fits your workshop requirements.
Ready to upgrade your cutting capabilities? Explore the models discussed and find the perfect match for your projects today!
I’m Darrell Julian, the founder, lead writer, and hands-on welding enthusiast behind ArcWeldingPro.com. With more than 15 years of real-world welding experience, I created this platform to share what I’ve learned in the field, in the shop, and in the heat of the arc.
